Special Tool(s)
Universal Flange Holding Wrench 205-072 |
Gauge, Bolt Angle 303-174 |
Alignment Plate, Camshaft 303-376B |
Socket, Spark Plug 303-499 |
Locking Tool, Crankshaft 303-748 |
Locking Tool, Timing Belt Tensioner 303-1054 |
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General Equipment
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Wooden block
Name
High-Temperature Grease
Removal
All vehicles
Remove the valve cover. For additional information, refer to: Valve Cover (303-01A Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), In-vehicle Repair).
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Loosen the coolant pump pulley retaining bolts.
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Remove the accessory drive belt. For additional information, refer to: Accessory Drive Belt - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning (303-05 Accessory Drive, Removal and Installation).
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Remove the crankshaft pulley.
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Remove the coolant pump pulley.
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Remove the timing belt cover retaining bolts. - Remove the timing belt upper cover retaining bolts.
- Remove the timing belt lower cover retaining bolts.
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Detach the power steering fluid reservoir from the bracket and position it to one side.
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Detach the coolant expansion tank from the bracket and position it to one side.
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Disconnect the generator electrical connector.
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Detach the generator from the engine. - Loosen the bolt.
- Remove the bolt.
- Remove the nut and the stud.
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CAUTION:Do not support the engine directly on the oil pan. Place the trolley jack with a wooden block under the engine and raise it slightly until the engine front mount is free from strain.
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Remove the engine front mount.
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Remove the timing belt upper cover.
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Remove the engine front mount bracket.
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Using the special tool, remove the spark plugs.
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Slacken the timing belt tensioner and remove the timing belt.
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Remove the timing belt tensioner.
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Engines with slotted bracket timing belt tensioner
Remove the timing belt tensioner and the timing belt.
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Remove the timing belt. - Detension the timing belt and lock the timing belt tensioner with the special tool.
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Remove the timing belt tensioner.
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Remove the timing belt. - Detension the timing belt and lock the timing belt tensioner with the special tool.
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Installation
Set the crankshaft to approximately 20 degrees before TDC.
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CAUTION:Install a hose (order no. E890438S) to the special tool studs, to prevent damage to the camshaft pulleys. NOTE:Make sure the camshaft pulleys turn on the camshafts. - Discard the retaining bolts.
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Turn the camshafts to TDC on cylinder number 1 and install the special tool.
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Remove the blanking plug and install the special tool. - Carefully turn the crankshaft against the special tool.
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NOTE:Install a new timing belt. NOTE:Install the timing belt, beginning with the crankshaft timing pulley working counterclockwise.
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Measuring the depth of the threaded hole in the crankshaft. - Depth of the threaded = 42 mm: Use an M12x29 mm crankshaft pulley center bolt.
- Depth of the threaded = 52 mm: Use an M12x44,5 mm crankshaft pulley center bolt.
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Attach the timing belt lower cover.
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NOTE:Install a new crankshaft pulley retaining bolt. - Tighten the crankshaft pulley retaining bolt in two stages.
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Engines with eccentric cam timing belt tensioner
Install the timing belt tensioner.
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Tension the timing belt. - Tension the timing belt by turning the tensioner counterclockwise until the arrow points at the mark and tighten the bolt.
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Engines with slotted bracket timing belt tensioner
Install the timing belt tensioner and tension the timing belt. - Screw in the bolts finger tight.
- Tension the timing belt by turning the tensioner clockwise until the arrow points in line with the center of the rectangular hole and tighten the bolt.
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WARNING:Do not remove the special tool, until the timing belt is correctly positioned. Failure to follow this instruction may result in personal injury, or may damage the timing belt tensioner.
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WARNING:Do not remove the special tool, until the timing belt is correctly positioned. Failure to follow this instruction may result in personal injury, or may damage the timing belt tensioner.
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All vehicles
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CAUTION:Install a hose (order no. E890438S) to the special tool studs, to prevent damage to the camshaft pulleys. CAUTION:Do not tighten the camshaft pulley bolts against the timing plate. NOTE:The camshafts must remain at TDC. NOTE:Install new camshaft pulley retaining bolts. Using the special tool, tighten the camshaft pulleys.
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NOTE:Only turn the engine in its normal direction of rotation.
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Install the special tool. - Carefully turn the crankshaft against the special tool.
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Check the valve timing. - If necessary loosen the camshaft pulleys and correct the camshaft alignment.
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Install the blanking plug.
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Using the special tool, install the spark plugs. - Apply grease to the spark plug threads.
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Install the engine front mount bracket. - Tighten the bolts in the indicated order in three stages.
- Stage 1: Hand tighten bolt 1.
- Stage 2: Tighten bolts 2 to 55 Nm.
- Stage 3: Tighten bolt 3 to 55 Nm.
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Install the timing belt upper cover.
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NOTE:Install new engine front mount retaining nuts.
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Attach the generator. - Install the stud and nut.
- Install the bolt.
- Tighten the bolt.
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Connect the generator electrical connector.
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Raise and support the vehicle. For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).
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Install the timing belt upper cover retaining bolts.
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NOTE:Do not tighten the coolant pump pulley retaining bolts at this stage.
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Install the accessory drive belt. For additional information, refer to: Accessory Drive Belt - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning (303-05 Accessory Drive, Removal and Installation).
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Tighten the coolant pump pulley retaining bolts.
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Install the valve cover. For additional information, refer to: Valve Cover (303-01A Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), In-vehicle Repair).
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Attach the power steering fluid reservoir to the bracket.
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Attach the coolant expansion tank to the bracket.
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On this page you can find and free download service manuals, repair manuals, wiring diagrams for Ford Fiesta.
See also: Ford cars workshop manuals
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Ford Fiesta Petrol Service and Repair Manual: Operation and maintenance manual for Ford Fiesta cars (Hatchback & Van with manual transmission) 1983-1989. The output is equipped with 1.0 liter (957cc), 1.1 liter (1117cc), 1.3 liter (1296cc), 1.4 liter (1392cc) & 1.6 liter (1.597cc) gasoline engines.
Ford Fiesta
The Ford Fiesta repair manuals contains general information about the design of cars and their modifications, vehicle specifications, information on how to diagnose and repair components and assemblies, special attention is paid to repairing the engine, transmission, rear and front suspension, brake system, heating system, ventilation and air conditioning, bodywork, electrical equipment.
Separate sections of the Ford Fiesta manual include operating instructions, electrical equipment (wiring diagrams) for a car, and maintenance recommendations.
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